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Twisting 101

by Judy Ellis, Wire-Sculpture.com


Tip for March 28, 2014

Wire Twisting 101- Jewelry Making Tools

Twisted wire can add style, dimension, and elegance, flash or fun to a wire jewelry design. Sometimes twisted wire is a major player, placed where it is to be seen and sometimes it is added in obscure places to add interest to a design such as within the sides of a framed cabochon.

I receive questions from those who are a bit confused as to how to twist wire, what to twist and when to use it, so my hope is that this article enables you to have more fun using twisted wires in your jewelry designs.

Let’s begin by looking at a variety of ‘wire twisters’, and how to use them.

1. Wire-twisting pliers:

They are basically a pair of large, heavier pliers with an attached pin vise that has a spring-loaded handle.

How to use it:

  1. After cutting the desired length of wire to be twisted, one end is tightly secured to a solid surface such as winding it around a nail on a bench or a wall, (or having another person hold the end firmly in a heavy pair of flat-nose pliers).
  2. The operation is to then insert the other end of the wire(s) through a hole at the back of the plier’s jaws and then into the end of the pin vise.
  3. After locking the wires tightly into the pin vise, the round knob at the end of the pin vise is pulled out and let go, causing the spring mechanism within the pin vise unit to twist the wire(s). It can be continuously pulled and released until the wire is twisted to satisfaction, and would be best used for lengths of wire18-inches and longer.
  4. After the desired twist has been achieved, open the pin vise to release the wire and pull it out of the pliers, then unhook the wire from the nail or other secured end. Yes, these pliers can be used to twist either a single or most multiple wire combinations.

2. Automatic Wire Twister:

A cordless power screwdriver is a small, compact unit that can be used to twist either a single or most multiple wire combinations easily. The Automatic wire twister has twice the power of most cordless screwdrivers. This automatic wire twister is approximately 7.5 inches tall, has 4.8 volts of power, and spins at 400rpm. Twist almost any size wire at twice the speed!

The three-prong chuck is included, so you don’t need to order an extra twister head–it’s all here. A complete wire twisting package with no other attachments needed. Weight is 1.5 lbs.

Please note: This tool comes with a rechargable battery pack and A/C Charge Adapter. To recharge the battery pack, you must plug the adapter into a 120 A/C outlet, which is standard for the US. If your country uses another voltage, you may need an adapter for this tool.

How to use it:

  1. Place the end(s) of the length of wire(s) to be twisted into the chuck and spin the chuck tightly closed around the wire(s).
  2. Hold the opposite end of the wire firmly in a pair of flat-nose pliers and push the button in either the forward or the reverse direction and twist until the desired effect has been obtained.
  3. Open the chuck and release the wire. (Having the option of either forward or reverse is nice when planning wire designs.)
  4. Most power screwdrivers include an A/C adaptor that can be used to charge the unit for use without electricity. The A/C adaptor is also a nice feature as when the charged power has run out, the unit can still be used while plugged into an electric source and charging. Yes, a power screwdriver can be used to twist really long lengths of wire, gauges 12 and smaller.

3. Pin Vises: There are two types.

Swivel Head Pin Vise

Double Ended Pin Vise

How to use them:

Each is used in the same manner.

  1. Twist one of the heads to open the inset jaws and then insert the end of a single piece of wire, (or two or three small gauged wires), into the center and twist the head tightly closed around the wire(s).
  2. Hold the opposite end(s) of the wire(s) firmly with flat-nose pliers and twist the pin vise with the other hand until the wire is twisted to the desired look.
  3. Then twist the head open to release the wire.

These units are most often used to twist shorter lengths of wire, from ¼-inch to 12-inches. Each of these two pin vise styles can be used to twist separate segments on the same wire.

Holding Wire While Twisting:

Although a pair of chain-nose pliers can be used, I prefer to use flat-nose pliers to hold the opposite end of the wire. The larger surface area inside the jaws of a flat-nose give more stability and you do not have to hold them in a ‘death grip’, thus preventing possible damage to your hand or wrist.

How to properly twist:

  1. Place about 1/8-inch of the wire end into the jaws of flat-nose pliers, about mid-way down the jaw.
  2. Hold the pliers so they are vertical to the horizontal position of the wire, grip firmly and hold the wire so it is just tautly and twist away! If you hear a ‘clicking’ noise coming from the flat-nose end, you are not holding the wire tightly enough and the wire is turning within the flats.

What about wire?

We receive a lot of questions with regards to confusion about the sizes, shapes and tempers of wire to twist or not to twist. Here are a few facts to remember:

• Twisting any temper of wire will harden it!

• The more tightly any wire is twisted, the thinner and weaker the wire becomes; therefore take care when working a tightly twisted wire using complicated techniques.

Twisting Square Wire:

• When an individual square wire is twisted, the resulting appearance is similar to a diamond cut chain, which is referred to as a ‘bead’.

• Although two individually twisted square wires can then be twisted together,due to the difficulty in getting each individually twisted to the same ‘bead’, the result will more than likely be a looser twist as the two twisted wires will seem to repel each other.

Twisting Round Wire:

• A single round wire cannot be twisted to get a ‘party streamer’ or coiled appearance.

• Two or more round wires can be put into a wire twister and twisted together.

• Round wire can be twisted around a square wire.

Twisting Half-round Wire:

• Half-round wire can be twisted around a square or a round wire.

• Half-round wire can be twisted individually.

For more detailed instruction – Check out our complete line of Instructional DVDS to get you started!

I hope this answers a few of the many questions about twisting wire. If you’re a beginner, don’t be afraid to try it.

Happy Twisting!

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Kate’s Top Ten Tips – Part 2

by Judy Ellis, Wire-Sculpture.com

January 15, 2014

Kate Richbourg’s Top Ten Tips for a Wiretastic New Year’s!

Part 2

Okay gang! Last week I shared FIVE of my top ten wire tips for a “Wiretastic” New Year’s.  Don’t put down those pliers yet! To keep your momentum going, here are five more to keep you on the road to wire work in 2014.

1. Take a class and learn something new. Now as you may know, teaching is my passion. I love to share knowledge about all types of jewelry making techniques. Sometimes if you are having a creative challenge, it may be time to learn some new tips from an expert.

Did you know that Wire-Sculpture.com offers a metal working class on DVD for FREE? All you need to do is pay for shipping. Plus it features the fabulous Patti Bullard, wire and metalworking queen!



2. Hammer it out. Sometimes a wire design just looks better flattened a bit with a hammer and a little texture. I love this chasing hammer. I use the flat side to flatten and work harden my wire components and the ball side to add a little hammered texture. Remember to wield that hammer with a light touch. We are making jewelry here, not building a house!

Chasing Hammer with Wooden Handle, 1 1/8 Inch Face

Chasing Hammer with Wooden Handle, 1 1/8 Inch Face This chasing hammer has a 28mm (1-1/8″) face for striking chasing tools or flattening.

3. When in doubt, punch it out! Use the sheet metal hole punch plier to pop holes with ease through metal up to 18-gauge. Use pre-cut metal blanks, add some holes and wire wrap them together to create a quick linked earring or bracelet design. The large sized holes will accommodate a variety of heavy-gauge wire and your piece will have a bit more of an edgy look.

7 Holes Metal Punch Kit- 2.38mm to 7.14mm - Pack of 1 Kit

7 Holes Metal Punch Kit- 2.38mm to 7.14mm – Pack of 1 Kit

4. Patterned wire is AWESOME! Seriously, when I learned about this patterned wire all I could say was “Wow!” The designs are so interesting!


5.  When in doubt, dap.   Watch my video tutorial on how to use Dapping Tools:



Also, CLICK HERE for a quick tutorial on how to use your dapping skills to make your own beadcaps. Enjoy!


There you have it – Kate’s final five tips! If you’d like to re-read her first five tips – Click Here!

Judy Ellis

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Bench Block Helper by Kate Richbourg

by Judy Ellis, Wire-Sculpture.com

December 27, 2013

Bench Block Helper # DAP-500.30

by Kate Richbourg

Today’s video tip is by Kate Richbourg of JewelryTools.com. She discusses the many uses of the Bench Block Helper. Check out the video below!



For more information about some of the other great Bench Tools we have, CLICK HERE!


Judy Ellis

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Cutting Steel Pattern Wire

One of our newest products is Steel Pattern Wire, great for making wire bangles, collars, and cabochon frames. You might find it a bit tricky to cut, because it’s tougher than Xurons and even Tin Snips – so we thought we’d take a minute and show you how we cut it in our warehouse!

Cutting Steel Pattern Wire

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to install it in under a minute for FREE!

We’ve also heard from a customer whose Lineman pliers do the job; he said it just takes a firm grip. Some of our customers have found that using a bench grinder allows them to smooth the cut edges of the pattern wire, so it’s very dull and safe on skin. Of course, this depends on how you use the pattern wire: several wraps around a wire bundle containing pattern wire as well as square wires will help insulate the ends. Good luck – and we’d love to see your pictures of steel pattern wire jewelry on our Facebook page!

Daily Wire Tip: Wire Wrapping 1-Carat Gemstones

Daily Wire Jewelry Making Tip


I recently purchased a parcel of faceted gemstones hoping they would be large enough to wire wrap. Unfortunately, they are all about 1 carat and below in size. What jewelry making method could I use to incorporate these gemstones that doesn’t involve soldering?

-Betty in Cocoa, Florida


Hi Betty, I had to grin when I read your question because you say that the stones are 1 carat or smaller, which really doesn’t tell me what size they are, just how heavy they are. Carat weight varies greatly depending on the gem material. For example, corundum (sapphire & ruby) is a very heavy/dense material (density approx. 4 gm/c³), so a one carat sapphire would be a lot smaller than say a 1 carat citrine (density approx. 2.65 gm/c³) or any other quartz such as rose, lemon, smoky, amethyst, etc. The carat is a unit of weight, not size: a carat is defined as 0.2 of a gram, so there are 5 carats to a gram.

I am not going to scold you for purchasing what seemed to be a wonderful deal, however when buying stones for wire jewelry designs, it is best not to purchase “parcels.” We had a nice discussion on this subject a while ago, that I invite you to read: Buying by Carat Weight.

Now, that being said, let me tell you how you might be able to incorporate some of these tiny treasures into your wire jewelry designs. The best way would be to set each stone into a snapset and then use the set stone in your design. To make sure you order the correct size snapset for each stone, it would be best to use a caliper. We talked about this here: How to Measure Gemstones for Settings.

Setting a stone into a snapset is kind of fun, as shown in the short video tip below. Personally, I love using tiny snapset gemstones to accent a cabochon pendant. Now, go have some fun with your little sparklies!


How to Use Snapsets 



Answer contributed by Dale “Cougar” Armstrong

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